Flow meter measuring devices factory from China: The second case is that, in order to ensure the fluidity of crude oil, offshore oil platforms usually use hot medium oil heating pipes to heat the crude oil to ensure that it is stored within a certain temperature range. As the crude oil in the lower tank contains a small amount of water, some of the bottom water will precipitate out of the bilge water after standing, and the water vapor will evaporate during the continuous heating process. The water vapor condenses on the antenna at the top of the tank to form water droplets, causing a strong false signal at the top. Therefore, false signals are suppressed within 0~0.25m and the suppression line is set to 120dB to avoid false signals caused by water vapor condensation and level jumps at the top. In response to this situation, after on-site analysis and research tests decided to do a good job of pre-dewatering treatment, the water content of the crude oil in the lower tank is controlled at less than 0.5%, the heating temperature of the crude oil tank is controlled so that the crude oil in the tank is lower than 65 ℃, and the instrumentation is covered with thermal insulation materials on the outside, etc. Through the above measures, the phenomenon of level jumping caused by the formation of condensation at the antenna of the radar liquid level meter is eliminated. Read even more information at flow instrumentation.
Effective Echo Management- Pulse radar technology generates echoes at certain time intervals. This feature enables radar sensors to handle echoes and distinguish echoes. A common occurrence in complex process vessels and solid material silos. This capability greatly enhances the accuracy of measurements in situations where traditional methods may struggle. The versatility and dependability of radar level measurement make it suitable for a range of applications. Here are some important areas where radar sensors excel- Process Tanks-In industries, radar level sensors are deployed to monitor levels in process tanks. Whether its chemicals, petroleum products or water treatment facilities radar sensors provide real time data to optimize process control. Storage Tanks- Large scale storage tanks require precise level monitoring to efficiently manage inventory and prevent overfilling or underfilling. Radar sensors are the trusted choice for maintaining inventory balance.
Application conditions, application conditions generally include calm liquid level, slightly fluctuating surface, turbulent surface, with stirring, with foam and so on. The more complex the conditions, the more interference echoes, and the smaller the actual measured range. In a complex environment, a precision radar with strong ability to deal with interference echoes or an antenna with a larger size should be selected.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control.
Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. See even more details at https://www.kaidi86.com/. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
Mechanical interference, the so-called mechanical interference, means that some components inside the radar level sensor will also vibrate due to the large-scale vibration or impact of the external machine, and even undergo displacement and deformation, which may also cause the pointer of the instrument head to loosen and cause measurement. error. In this case, we usually use spacers, shock springs, etc. to cushion the shock.
When the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is less than 4m, the guided wave radar is selected. If the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is greater than 4m and less than 35m, select the guided wave radar with the guided wave cable. When the distance between the liquid level of the measuring medium and the electromagnetic wave transmitter is greater than 35m, or when the liquid level of the measuring medium is high temperature, high viscosity or solid liquid level, the air-shooting radar should be selected.
There is AC interference and the voltage is high. For example, for the radar level meter used in the production line, the power supply requirement is 24VDC (typical value), but in the on-site measurement, it is found that the power supply is displayed as 27.2V, which is significantly higher than 24VDC, resulting in a large measurement result and even a radar level meter. crash phenomenon. The installation position of the radar level meter is incorrect, which leads to deviations in the measurement. For example, the accumulation of aggregates in the transfer bin is a “mountain”-shaped cone, but only one radar level meter is installed near the discharge port of the return belt. , the installation position is too close to the discharge opening of the return belt, and at the same time, it is too far from the discharge opening of the feeding belt on both sides. Just below the radar level meter is the drop point of the return belt. If the distance is too close, the aggregate in the falling process will interfere with the radar level meter and form false reflections.