Automatic biscuit production line factory right now? According to different biscuit types, there are some differences in production lines. General soft dough biscuit production line consists of material dosing machine, horizontal dough mixer, rotary moulder, baking oven, oil sprayer, cooling biscuit machine, and packing biscuit machine. General hard dough biscuit production line consists of material dosing machine, vertical dough mixer, laminator, gauge rolls, rotary cutters, separate machine, baking machine, cooling machine, and packing machine. See additional details on biscuit machinery. Pursuing innovative technology is our goal; meeting customized requirements is our mission; guaranteeing excellent after-sale service is our purpose. Providing customers with a whole automatic biscuit machinery line from material dosing to packing. With our own manufacturer STM factory and HP factory in the national A-class industrial zone, R&D center office in the downtown of Zhuhai city, we unite the highest quality standards and innovation in the Golden Bake.
Adopting with pneumatic conveying system for transport powder in sealed pipe. Due to the weight measurement method, error less than 1kg. No dead angle in pipe without using screw conveyor. Adopting with pump conveying system for transport liquid in sealed pipe. Due to the weight measurement method, error less than 1kg. Avoid the error caused by the difference of material density and temperature in different batch, we don’t using flow measurement.
Due to the limitation of plant area, or the variety of goods produced.Turning machine has become an indispensable part of automatic production.But there are four problems with conventional turning conveyor. First is time of assembly. Conventional turning conveyor have complicated structure, need two workers use at least 5 hours to replace the PU belt. It need take too much time for assembly. And will waste high downtime cost. Second is maintenance cost. Conventional turning conveyor with many parts and complex structure incurs never-ending costs of replacement parts,labor and downtime. Third is hygiene & safety. The falling of worn and broken parts,lubricant infiltration etc, cold cause food pollution and safety issue. Fourth is service life. Unscientific type of drive makes PU belt stress state uneveness, which would directly shorten belt service life.
To get good quality dough the hard dough is usually mixed on vertical dough mixer. Two or three paddle machines are used with high mixing speed, 25rpm. The high but gentle mixing action incorporates the ingredients well without undue work input at the sponge stage. The yeast should be dispersed in water before feeding to the mixing tub. The dough is mixed to a temperature of 30~35C, which is the optimum temperature for the action of the yeast. The sponge is fermented for 12hours at a temperature depends on the biscuit master. During this time the pH value will change from about 5.5 to 4.0 and the temperature of the dough will increase. After the fermentation of the dough, the dough tub is taken back to the mixing room. The additional ingredients for the dough are added, including the sodium bicarbonate. Gentle, slow speed mixing is required until homogeneous dough is made. Over-mixing will reduce the spring and give a hard, tough product. After mixing, the dough is returned to the fermentation room for up to 4 hours. With the addition of soda, a large change in the pH occurs and the dough will reach a pH of over 7.0.
General hard dough biscuit with layer texture need use the laminator. Usually laminated with four to six layers at around 4.0mm thickness. The dough is then gauged with a maximum reduction at each gauge roll. Excessive reductions of the dough thickness will prevent good lift or spring of the cracker. A relaxation conveyor is used to relax the tension in the dough sheet before cutting, as soda biscuit are subject to considerable shrinkage after cutting and during baking. Then dough sheet will be cut in any shape as customer want by using a rotary dough cutter. Read additional details on foodsmachine.net.